
Casey Jones Small Batch Barrel Cut Review | Whiskey Gambler
Casey Jones Distillery
Small Batch Barrel Cut · 108.4 Proof
Al Capone's Favorite Moonshiner's Grandson Just Made Something Worth Talking About.
| Proof108.4° | Mashbill50/50 | StillSquare Pot | OriginHopkinsville, KY | Price~$60 | WG Rating★★★★★ |
Not every bottle fits neatly into a category. Casey Jones Small Batch Barrel Cut is not bourbon. It is not rye. It is not moonshine. It is something genuinely its own - a barrel-aged spirit distilled from 50% yellow corn and 50% cane sugar on a square copper pot still that traces its design directly back to the original Casey Jones, a Prohibition-era master stillmaker whose handcrafted square stills were so good that Al Capone himself was a fan. That origin story alone earns your attention. What is in the glass earns a 4.0.
Let me explain what makes this bottle so interesting before we get to the pour. Casey Jones Distillery was founded in 2014 in Hopkinsville, Kentucky by Arlon Casey Jones - the grandson of the original Casey Jones, who built copper stills for moonshiners across western Kentucky during Prohibition and sold them for $20 a piece, sometimes taking a gallon or two of the finished product as payment. The elder Casey Jones built his stills square rather than round so they could fit in the bed of a wagon or the back of a pickup truck for fast getaways. He used only copper - never steel - because steel coated with zinc was potentially lethal. He was asked once how he learned to build stills. His answer: "The first still I ever saw was the first still I built."
Arlon took that legacy, built a legal distillery in Hopkinsville, and stayed true to the family recipe. The Barrel Cut is that recipe in its purest aged form - the 50/50 corn and cane sugar mashbill that Casey Jones moonshiners ran during Prohibition, now barrel aged in new charred oak and bottled at cask strength. It is not bourbon by federal definition because of the cane sugar content. But it is one of the most genuinely interesting Kentucky craft spirits being made right now, and it deserves to be reviewed on exactly those terms.
Federal law requires bourbon to be made from a grain mixture of at least 51% corn. Casey Jones Barrel Cut uses 50% corn and 50% cane sugar - so it technically falls outside the bourbon definition and is classified as a distilled spirits specialty. Some collectors view cane sugar spirit with skepticism. Fair enough. But consider this: aged rum is also distilled from cane sugar, and nobody argues it does not belong in a serious spirits cabinet. What Arlon Jones has done here is take a Prohibition-era moonshine recipe, age it properly in new charred oak, and bottle it at proof without apology. The result is something that tastes like nothing else in Kentucky - and that is exactly the point.
| Distillery | Casey Jones Distillery - Hopkinsville, Kentucky |
| Master Distiller | Arlon Casey Jones - Grandson of the Original Casey Jones |
| Style | Small Batch Barrel Cut - Distilled Spirits Specialty |
| Mashbill | 50% Yellow Corn · 50% Cane Sugar |
| Still | Authentic Square Copper Pot Still - Original Casey Jones Design |
| Barrels | New Charred American White Oak - #4 Char |
| Proof | 108.4 (54.2% ABV) - Small Batch Cask Strength |
| Age | No Age Statement - Up to 4 Years |
| Price | ~$60 MSRP |
Caught this one on video - watch the full pour and first reaction below
Rich copper with warm amber highlights and excellent legs in the glass. The cane sugar base combined with new charred oak produces a color that leans slightly warmer and more golden than a standard high-corn bourbon at a similar age - the sugar-derived congeners extracting differently from the wood than grain-derived compounds do. It is a beautiful pour visually, and the viscosity at 108.4 proof is immediately evident as those legs cling and slide slowly down the glass. This does not look like a craft novelty. It looks like a serious spirit.
The nose is where the Barrel Cut first reveals how genuinely different it is from everything else in a Kentucky tasting lineup. Pour it neat and the first impression is cocoa and honey - rich, warm, and inviting in a way that immediately separates it from the caramel-and-vanilla openings you get from most Kentucky bourbon. A light nuttiness threads through the back of it, almost hazelnut, adding depth and complexity that you would not predict from a 50/50 corn and cane mashbill.
Butterscotch and brown sugar arrive next, providing a sweetness that is more concentrated and slightly different in character from the sweetness you get from a grain-only mashbill - the cane sugar contribution giving it a sugarcane edge that sits somewhere between bourbon sweetness and aged rum character. Vanilla and light caramel show up as the nose opens further, providing the familiar barrel contribution. A gentle spice note - cinnamon and a touch of pepper - keeps things grounded and prevents the sweetness from running away with the whole profile. The ethanol is present at 108.4 proof but not distracting - the square copper pot still doing its job of producing a clean, well-rectified spirit at proof.
Chocolate forward from the first sip - dark chocolate specifically, rich and slightly bitter in a way that plays beautifully against the sweetness of the cane sugar base. Cherry arrives quickly behind it, adding a fruit note that you would not expect and that is completely distinctive in a Kentucky spirits context. The mouthfeel is velvety and coating - one of the most notable characteristics of this expression and one that multiple reviewers have flagged independently. At 108.4 proof that mouthfeel is genuinely impressive and suggests the square copper pot still is producing a spirit with more natural oils and congeners than a column still would allow.
Brown sugar and caramel build through the mid-palate, joining the chocolate and cherry in a combination that drinks almost like a chocolate-covered cherry at certain moments - rich, layered, and deeply satisfying. Warm spice arrives mid-palate and adds structure: cinnamon, a touch of clove, and the beginning of the oak presence that defines the back half of the sip. The cane sugar character is unmistakable if you know what you are looking for - a slightly different texture of sweetness, a mild molasses quality that sits underneath the caramel and brown sugar and gives the whole profile a rum-adjacent warmth that is genuinely appealing rather than off-putting.
"Al Capone was a fan of the original Casey Jones stills. After one pour of what Arlon Jones built from that legacy, you understand exactly why the man had taste."
- Whiskey GamblerWhat surprises most on the palate is how well the 108.4 proof is managed. This does not drink like a 108 proof spirit. The velvety mouthfeel and the natural sweetness of the cane sugar base buffer the heat effectively, producing a mid-palate experience that feels several proof points lower than it is. That is a sign of quality distillation and quality barrel selection - two things Arlon Jones clearly takes seriously.
The finish is where the Barrel Cut shows its one honest limitation and also its most interesting characteristic simultaneously. White pepper and cinnamon lead the exit, warm and assertive, giving the finish a spiced quality that is genuinely pleasant. Dry oak arrives next and builds through the mid-finish - more prominent than on the palate, a reminder that the smaller 25-gallon barrels used in the aging process extract oak character at an accelerated rate that can run slightly ahead of the spirit's development at this age point.
The chocolate and cherry from the palate carry into the early finish but fade before you would like them to, leaving the oak and pepper to hold the final stretch on their own. The finish is medium-long - longer than the Blackland Rye and more satisfying in its warmth - but the oak presence in the back end is the one note that keeps this from being a cleaner and more complete experience. Add water and the sweetness extends, the oak softens, and the chocolate-cherry character lingers considerably longer. Like the Blackland 100 Proof Rye reviewed earlier on this blog, this is a bottle that rewards a splash of water from serious sippers who want to get the most out of it.
| 👃 Nose Cocoa · Honey · Hazelnut · Butterscotch · Brown sugar · Vanilla · Light caramel · Cinnamon · Sugarcane warmth · Clean and inviting | 👄 Palate Dark chocolate · Cherry · Velvety mouthfeel · Brown sugar · Caramel · Molasses warmth · Cinnamon · Clove · Building oak · Rum-adjacent sweetness | 🔥 Finish White pepper · Cinnamon · Dry oak · Chocolate fades early · Medium-long · Oak forward at the back · Better with water |
The 4.0 reflects a bottle that is genuinely exceptional in its identity and its best moments, held back only by an oak presence on the finish that tells you it needs a little more time to fully come together. The nose is outstanding. The palate - particularly that dark chocolate, cherry, and velvety mouthfeel combination - is one of the most distinctive pours I have had from a Kentucky craft distillery. The finish is the one moment where the accelerated extraction from smaller barrels shows its hand, and it keeps this from being a 4.5 or better bottle.
But here is what matters most about Casey Jones Barrel Cut: there is no other bottle in your cabinet that tastes like this. Not one. The 50/50 corn and cane mashbill run through an authentic square copper pot still produces a flavor profile that sits somewhere between aged Kentucky bourbon and aged Caribbean rum while being fully and completely its own thing. That distinctiveness is not a marketing angle. It is genuinely what is in the glass, and it is worth experiencing for that reason alone.
Arlon Jones took his grandfather's Prohibition-era legacy - stills that Al Capone admired, a square copper design born out of the need to outrun revenue agents - and turned it into a craft distillery program that is producing spirits worthy of serious attention. The Barrel Cut at 108.4 proof is the purest expression of that legacy. Buy it. Add a splash of water. Let the chocolate and cherry do their thing.
4.0 out of 5. One of a kind. Built on a legend. Live the Life. ♠
Find This Bottle
~$60 MSRP · Available at Casey Jones Distillery and select Kentucky retailers

